Aluminum Zirconium Octachlorohydrate: What Is It, Cosmetic Uses, Benefits & Side Effects

Curious about this ingredient? In this article we're explaining exactly what it is and why it's used within cosmetic formulations.
Updated on: June 23, 2025
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All information on this page is verified using The Personal Care Products Council's (PCPC) INCI database. Our ingredient analyses are based exclusively on PCPC's technical data to ensure accuracy and reliability.

What Is Aluminum Zirconium Octachlorohydrate?

Aluminum zirconium octachlorohydrate is a complex salt formed from aluminum, zirconium, chlorine and water molecules. It is derived from naturally occurring minerals that undergo purification, precise pH control and spray-drying to create a fine, white powder suitable for cosmetic use. The ingredient was introduced in the late 1960s when formulators searched for stronger sweat control than earlier aluminum salts could offer. By combining aluminum with zirconium chemists discovered a compound that plugs sweat ducts more effectively while still being gentle enough for daily application.

Production begins with aluminum chloride and zirconyl chloride solutions that are neutralized with an alkaline agent, usually sodium hydroxide, to form hydrated complexes. The resulting slurry is aged, filtered, washed to remove excess chloride then dried and milled. Strict manufacturing guidelines keep metal ratios and acidity within narrow limits, ensuring both safety and performance.

You will most often find aluminum zirconium octachlorohydrate in stick, roll-on and spray antiperspirants, as well as in some deodorant creams and wipes. It can also appear in body powders or foot care products designed to limit moisture and odor.

Aluminum Zirconium Octachlorohydrate’s Cosmetic Benefits/Uses

This ingredient serves several useful purposes in personal care formulations

  • Antiperspirant – forms temporary plugs inside sweat glands, reducing wetness and helping clothes stay dry
  • Astringent – causes mild tightening of the skin surface, giving a fresher, smoother feel while helping shrink the appearance of pores in the underarm area
  • Deodorant – limits the growth of odor-causing bacteria, keeping underarms smelling clean for longer periods

Who Can Use Aluminum Zirconium Octachlorohydrate

This antiperspirant salt is generally suitable for most skin types including normal, oily, combination and mildly sensitive skin. Very sensitive or compromised skin may feel a transient sting because the ingredient is acidic, so those users should introduce it cautiously and avoid applying to freshly shaved or broken skin.

Because it is synthesized from mineral sources and contains no animal-derived components or by-products, it is considered appropriate for vegans and vegetarians.

Pregnant or breastfeeding individuals can typically use cosmetics containing aluminum zirconium octachlorohydrate in the small amounts found in over-the-counter products. This is not medical advice and anyone who is pregnant or nursing should review their personal care routine with a qualified healthcare provider to be extra safe.

The ingredient does not increase photosensitivity and has no known interactions with sun exposure. It is also fragrance free and alcohol free in its raw form, making it compatible with most everyday deodorant formulas.

Potential Side Effects/Adverse Reactions

Responses to topical aluminum zirconium octachlorohydrate vary between individuals. The following list covers potential side effects, though most people will not encounter them when the ingredient is used at standard cosmetic levels.

  • Stinging or burning sensation
  • Redness or itching at the application site
  • Dryness or flaking of underarm skin
  • Contact dermatitis in those with metal sensitivities
  • Temporary bumps or clogged pores often called razor burn or heat rash
  • Yellow or white residue on clothing fabrics

If any undesirable reaction occurs discontinue use and seek advice from a medical professional.

Comedogenic Rating

Rating: 1/5

Aluminum zirconium octachlorohydrate is a water-soluble salt that sits mainly on the skin surface and is rinsed away with normal washing. It does not contain oils or waxy residues that usually block pores, so the chance of it causing new blackheads or pimples is low. Minor follicle bumps sometimes appear in the underarm area because sweat ducts are physically plugged, but this is an irritation issue rather than true comedogenic clogging.

Overall it is considered suitable for people who are prone to acne or breakouts.

Keep in mind that the antiperspirant stick, spray or cream base can include other ingredients such as heavy emollients or silicones that may have a higher comedogenic rating, so pore-clogging potential depends on the full formula not just the active salt.

Summary

Aluminum zirconium octachlorohydrate works as an antiperspirant, astringent and deodorant. It dissolves in sweat then forms tiny gel-like plugs inside the upper part of sweat glands which limits moisture reaching the skin surface. Its astringent action lightly tightens skin helping pores look smaller while its ability to curb odor-causing bacteria keeps underarms smelling fresh.

The ingredient is a mainstay in modern antiperspirants thanks to its reliable sweat control. While some consumers look for aluminum-free options it remains one of the most effective over-the-counter actives sold worldwide.

Safety reviews by health authorities find it low risk when used as directed and most users tolerate it well. As with any new personal care product it is smart to do a quick patch test to rule out individual sensitivity before full use.

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